Dd15 injector cup torque. Torque the water pump pulley bolts to 25 N·m (18 lb·ft). NOTE: Tool J- 47388 must be fully engaged with the fuel injector cup to prevent damage to the tool and the cup. Refer to section 40. Use specialized tools like an injector cup puller and installer to avoid damage. High-pressure injector lines require careful tightening to prevent leaks; over-tightening can damage fittings. 4 Installation of the Air to this procedure. Fuel line nuts are 19mm and torque to 30 ft/lbs and seal bolts are In this video, you will watch Ryan to replace the injector, injector cup, pass through line and all the seals for Detroit DD15 engine. Also for: Epa10. Over- or under-tightening can cause fuel leaks or damage to the cylinder head. The compressed fuel from the rail enters the injector needle (8) through the center of the amplifier (4) and through the check valve (5) at the bottom of the amplifier (4). The engine is also equipped with a turbocompound system for improved fuel economy. Tip of the injector must be flush with the fire deck or sunk into the cylinder head. If cylinder head has been removed ensure edge cup is flush with the fire deck. This information is provided from the best available sources. Install fuel injector. Injector couplings may loosen causing fuel leaks or poor engine performance in DD15 engines. Made in the USA, patent #11,519,371. Reply Reply Reply Reply Detroit Diesel DD13 DD15 DD16 Injector Cup Nozzle Tube Remover and Installer Tool Heavy Duty Alternative to OEM J-47388-A W470589000700 MH064002 Th Using injector cup removal /installation tool install injector tube in injector bore. For injector hold downs on the DD15 engine, torque bolts to manufacturer specs—typically around 18-22 lb-ft. Compressor All information subject to change without Jun 6, 2019 · Coat the threads of the injector tube and tube sealing surface with a high temperature nickel based anti-seize lubricant. 5 lb·ft). 26-33ftlb loosen 180 degrees tighten 26-33 ftlb. Replacing the injector pass through seals on a Detroit HD platform. Inspect the cylinder head bore for corrosion or debris before installation. Install the water pump pulley (2) to the water pump with five bolts (1) and finger tighten and install belt. Release torque approximately 180 degrees. Install fuel injector cup onto tool J-47388 and install into cylinder head bore. Torque to 40 N·m. Remove covers from injector feed tubes. Jun 6, 2019 · Torque bolts to 10 N·m (7. Then Go to step 8. If the fuel system, cooling system, or lubrication system is contaminated; refer to the appropriate troubleshooting. The correct bolt length is 35 mm (1. For the three-filter fuel system, Refer to section "Removal of the Fuel Injector Cup - Three-Filter System". For EPA07 DD15, these bolts are located on the outside of the cylinder head casting at the rear of the engine. 6. Note: If the isolators were removed from the fuel rail ensure they are installed in the position from which they were removed. Jun 6, 2019 · DD 15 - Section 3. The fuel internal to the injector is at rail pressure above and below the amplifier (4) piston. These are a very common failure and a very common repair. 2. To replace injector cups on a DD15 engine, first remove the valve cover and clean the injector bore area. If coolant leaks are found, clean the injector cups and replace all six injector cup O-rings. Torque fuel injector cup to 37 FT/LBS (50 Nm). Install the spring clip onto the 14–pin connector. 9 Fuel InjectorsThe amplifier control module (1) is not actuated during this process. NOTICE: The inside of the fuel injector cup and cylinder head bore should be cleaned and inspected for damage or leakage of coolant before installation of the fuel injector. 5. Install injector tube onto tool J–47388 and install into injector bore. (29. Use a specialized injector cup removal tool to extract the old cups carefully without damaging the cylinder head. Check to make sure the fuel injector cup and cylinder head bore are thoroughly clean. Using tool J-48770, install injector feed tubes to fuel rail and the injectors. Always clean mating surfaces before assembly and use a calibrated torque wrench. Jun 6, 2019 · Torque the injector clamp bolts to 20 N·m (15 lb·ft) + 90°. Install the poly-V-belt. (please refer to owners manual. Customer has coolant i Freightliner Cascadia DD13 & DD15 injector installation plus how to enter the injector code into the MCM The DD15™ engine has a displacement of 14. Torque lines to 40 N·m (29. Billet, threaded design with dual oversized o-rings permanently fixes injector cup leaks and prevents fuel/coolant contamination. Install the water pump (4) to the oil coolant module (6) with nine bolts (3) and torque to 30 N·m (22 lb·ft). 3. Torque the four bolts to 60 N·m (44 lb·ft). 1. When servicing DD15 injector couplings, use a calibrated torque wrench to tighten bolts to the manufacturer’s specified torque, typically around 30-40 Nm. If the MCM actuates Detroit Diesel DD13, DD15, DD16 engine specs, bolt tightening torques, workshop manual and spec sheets for the DD13, DD15, DD16 Detroit Diesel engine. b. 3. For DD15 engines, injector cup torque is critical to prevent leaks and ensure proper sealing. Tighten injector tube to torque specs. 12 08-10 1 12 8-10 SUBJECT DATE Air Compressor Drive Gear Nut Torque December 2010 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0080 Specifications Information about the air compressor drive gear nut torque is added DDC-SVC-MAN-0081 DD 41. Release torque by rotating injector cup counter clockwise. Inspect injector seals and replace if worn. If cylinder head has been removed, ensure edge cup is flush with fire deck. Proper torque specifications and cleanliness prevent leaks and ensure a. If an incorrect bolt length (too long) is used, the cup plugs installed in the cylinder block can be pushed out into the gear train causing severe damage to the gear train. Mar 21, 2013 · (03-21-2013, 02:31 AM)dp3974 Wrote: Does anyone know if any sealer is required on new cup install and what the torque specs are for the cup itself and injector hold down bolts are? View and Download Detroit Diesel EPA07 workshop manual online. 37 in. 7. Using Rocker Arm Lifter / Spacer tool (W470589044000) for the DD13, or Rocker Arm Lifter / Spacer Intake tool (W470589004000) for the DD15, remove the intake rocker shaft assembly. Injector Sleeve Installation on 2008-2017 Detroit Diesel® DD15 & 16 Diesel Engines The SBI Technical Service Department offers the following information on injector sleeve installation for 2008-2017 Detroit Diesel DD15 & 16 diesel engines. Refer to section "Installation of the Fuel Injector - Three-Filter System". However, AERA does not assume responsibility for data accuracy or consequences of its application. Refer to section "Removal of the Intake Manifold Air Temperature Sensor". Release torque approximately 180°. Install fuel injector harness. 376 lb·ft). While this repair is possible in-frame, it is best performed while the cylinder head is removed as cleanliness is of the utmost importance. Using the engine barring tool (J-46392 or W904589046300) rotate the crankshaft to Top Dead Center (TDC) on cylinder No. Before installing new cups, apply a thin layer of lubricant to ensure proper seating. Upgrade your Cummins ISX15, QSX15, or X15 (2010–2021) with Industrial Injection’s Torque Lock Injector Cup Kit. 4. Torque injector tube to 45 N·m + 5 N·m (33 ft·lb + 3 ft·lb). Torque the small bolts (39 and 40) to 60 N·m (44 lb·ft). For the two-filter fuel system, Refer to section "Removal of the Fuel Injector Cup - Two-Filter System". NOTICE: For DD15/16 engines: If removing the high pressure fuel line from fuel injector number one, remove the intake manifold temperature sensor. NOTICE: Ensure the correct bolt length is used when the air compressor is installed. Torque all of the fuel injector connections to 1. Install high pressure fuel lines to the fuel rail and high pressure pump with tool J-48770. ). Insert the 14–pin connector from the fuel injector harness into the hole in the cam frame and install electrical connections and Allen head hold-down bolts before torquing. Re-torque fuel injector cup to 50 N·m (37 lb·ft). Ensure tube does not protrude past fire deck into cylinder. Replacing the injector cup on a DD15 involves removing the fuel injector, extracting the old cup from the cylinder head, and installing a new cup with proper seating. 8L, horsepower ranging from 455 to 560 BHP, and torque ranging from 1550 to 1850 lb·ft. NOTE: Tool J-47388 must be fully engaged with the fuel injector cup to prevent damage to the tool and the cup. 5 N·m (12 lb·in. EPA07 engine pdf manual download. 6 Refer to section "Removal of the Two-Piece Fuel Injector Wiring Harness - Three-Filter System". Use a calibrated torque wrench to tighten injector cups to the manufacturer’s specified value, typically around 30-40 Nm (check exact spec). mwb3 xhzu pqspmj afb ooqy csvxsi gedlwyc ti06 0zb2t emrj